The Process is called Marquetry

In November 2012 Dudebarn1, Jake Gascoyne and I headed to Vancouver, in Dudebarn’s fuel efficient car, to see the #prettysweet screening. What my friends didn’t realise is that we were also going there to work. The 2nd and final round of Folk Custom Skateboards produced Predatory Bird-in-Hand-crafted decks were in need of a love injection. Fate had dictated that I was the only one with the appropriate syringe.

MARQUETRY (mar·que·try)
Noun:
Inlaid work made from small pieces of variously colored wood or other materials.

We needed to check each cut for imperfections that require sanding with some 220 grit.
considering
Some need to be finished by hand. Carefully working through score by score with a craft knife gets the job done.
shapes still need cut by hand
The positive space of 800 little wooden letters. Very rad.
800 little wooden letters
150 pieces of wooden beak.
150 sharp little wooden beak bits

RsandEsandDs

200 golden fingers to keep the bird in its place.
200 golden fingers
400 or so bits of golden hand

positive space cut with the machine
The negative space is where it gets really fiddly. You should make sure your fingers are as cold as possible for this job.
the negative spaces are dark and many
Child labour.
young jake was enlisted to paint stain on the spaces for the ps and rs and as and bs
Nimble fingers for fiddly finger work.
nimble fingers for fiddly finger work
Piecing the pieces, piece by piece.
piece by piece we piece the pieces

Carefully stacking the assembled veneers trying not to shoogle them.
carefully stacking the assembled veneers trying not to shoogle them
Neighbourly conduct.
neighbourly conduct
“Okay,the alignment is critical at this stage, confidence is key!”
getting instruction
Perhaps the laying on of hands will help.
pressing in the magic

“Gingerly now. Ma fingers are in here. GINGERLY!!!”
gingerly
SEND IN THE ELEPHANTS!!! PRESSURE!!! PRESSURE!!!
5 tonne o pressure
in search of the miraculous

The last of it’s breed. Available to buy now here —> in The Shop.
Stamping number 3 of 50

If you enjoyed checking this out and you know of some friends out there you think might also enjoy the process or be interested in a deck then please share this post around by tweeting the link, posting as a status, blogging or whatever you like. All help spreading the word around appreciated. If you tag me I’ll do my best to at least say thanks. The short production video showing the original run of decks being constructed can be seen here. Many thanks and best of luck out there.